Gear cutting machines - Bevel Gear Grinding Machine - KLINGELNBERG OERLIKON G60

Bevel Gear Grinding Machine

KLINGELNBERG OERLIKON G60

Stock number:
1118-1626 
Year / Condition:
2005 
Control unit:
CNC (SINUMERIK 840 D)
Country of origin:
Germany 
Freight basis:
EXW 
Item location:
ex stock 
Delivery time:
immediately  

Picture / documents / videos

Technical specs

Details

max. wheel diameter:
600 mm
max. module:
12 
normal module range:
2-12 mm
adjustable dividing cone angle:
-90 to +90 °
max. axial adjustment over / below center:
+/-100 mm
max. grindable number of teeth:
360 
grindable spiral angle (in tooth center):
without limit 
diameter of the workpiece holder:
203.2 mm
grinding wheel diameter:
406  mm
max. height of grinding wheel with base plate:
135 mm
Grinding spindle speed max.:
4.500 1/min
spindle taper:
HSK-E63 
grinding head (X-axis):
Travel:
340 mm
traversing speed:
20.000 mm/min
Kind of drive:
Synchronservomotor wassergekühlt 
spindle pitch:
15  mm
grinding slide (Y-axis):
Travel:
1.310 mm
Max. travel speed:
60.000 mm/min
Speeding up max:
2,5 m/sec²
Kind of drive:
Linearmotor wassergekühlt 
Axis radial (Z-axis):
Travel:
300 mm
traversing speed:
20.000 mm/min
Kind of drive:
Synchronservomotor wassergekühlt 
spindle pitch:
10 mm
workpiece axis (B axis):
max. workpiece spindle speed:
40 1/min
worm drive ratio:
1:75 
swivel axis workpiece (C axis):
traversing speed:
10800 °/min
max. Speed:
100 U/min min-1
Dimension length x width x height:
3,65 x 5,5 x 3,1 m
machine weight ab.:
19.500 kg

Description

Equipment and accessories
•Control Siemens 840 D with operating system Windows XP, drives Siemens Simodrive 611, Profibus interfaces.
•Single grinding head with fully automatic grinding wheel threading device for exact determination of the tooth gap position at any workpiece position. No manual adjustment is necessary in series operation.
•System-independent grinding of almost all spiral bevel and hypoid gears pre-toothed in single-part and continuous processes.
•Extremely efficient and precise grinding of spur gear couplings, such as Curvic® couplings.
•Fully CNC-controlled machine concept designed for shortest set-up and changeover times as well as highest gear accuracy and grinding performance.
•Manual data input or read-in via data carrier from the KIMoS calculation program with the possibility of data storage for repeat cases on fixed memory disk or floppy disk.
•Workpiece-specific pre-programmable fully automatic work sequences with automatic threading of the grinding wheel into the pre-machined workpiece profile.
•High grinding performance due to 31 kW grinding wheel drive, intensive wet grinding and eccentric grinding spindle unit to avoid structural damage due to grinding burn.
•Low proportional tool costs through optional use of commercially available ceramic, vitrified bonded SG or CBN grinding wheels.
•Free profile modification possibilities through path-controlled dressing of the ceramic and vitrified bonded grinding wheels by means of a diamond roller.
•Automatic tracking of the cooling oil nozzles during dressing.
•Workpiece spindle with 8 inch mounting
•Automatic emergency retraction in case of overload of the drives
•Lockable maintenance room for hydraulics, pneumatics, lubrication, extinguishing system
•Automatic central lubrication and integrated hydraulic and pneumatic system
•Liquid cooled grinding spindle unit and direct drives
•Hydraulic workpiece and grinding wheel clamping device
•Pressure relief flap with release contact for an extinguishing system
•1 set of fixators for precise alignment of the machine
•automatic work area door
•documentation in German language, double version
•integrated control cabinet with automatic cooling unit, completely installed with network-compatible full CNC control for all working and setting axes and integrated PLC
•high resolution absolute or incremental encoders for all linear and rotary axes
•liquid cooled motors and spindles for grinding with eccentric and dressing
•2 machine lights in the work area
•Machine status light
•Exhaust system for the working area
•Program hours approx. 32.000h
•The machine has an interface to an automatic loading unit
(Promot RZ)

Scope of delivery of the machine as described, but without:
•Coolant nozzle package
•3D probe head
•Hoffmann coolant system

Contact seller

FLECKENSTEIN Werkzeugmaschinen GmbH

FLECKENSTEIN Werkzeugmaschinen GmbH

Sommerweg 1563831 Wiesen Phone: +49 (0)609697060Fax: +49 (0)6096970620 

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